The 6L XX family is a series of 6-speed longitudinally-mounted automatic transmissions produced by General Motors. The 6L 80 and 6L 90 were assembled at GM Powertrain plants in Ypsilanti, MI (Willow Run Transmission), Toledo, Ohio (Toledo Transmission) and Silao, Guanajuato, Mexico, while the smaller 6L 45 and 6L 50 were produced at those same Toledo and Silao plants, as well as at a GM Powertrain plant in Strasbourg, France. All four models feature clutch to clutch shifting, eliminating the one-way clutches used on older transmission designs.
It uses a Lepelletier gear mechanism, an epicyclic/planetary gearset, which can provide more gear ratios with significantly fewer components than prior models could.
The series was first launched with the 6L 80 in the 2006 Cadillac STS-V, with the remaining three versions all first appearing in 2007 model year vehicles. The 6L 90 was a strengthened and uprated version of the 6L 80, used primarily in heavy-duty truck/van applications. The 6L 50 was used on V8-powered versions of the Cadillac STS sedan and Cadillac SRX crossover, and replaced the 5L 40-E and 5L 50 in GM's lineup. The 6L 45 was a smaller version of the 6L 50, used in certain BMW vehicles and the Cadillac ATS, as part of either rear-wheel drive and all-wheel drive powertrains.
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The main objective in replacing the predecessor model was to improve vehicle fuel economy with extra speeds and a wider gear span to allow the engine speed level to be lowered (downspeeding). The layout brings the ability to shift in a non-sequential manner â going from gear 6 to gear 2 in extreme situations simply by changing one shift element (actuating clutch E and releasing brake A).
In order to increase the number of ratios, ZF has abandoned the conventional design method of limiting themselves to pure in-line epicyclic gearing and extended it to a combination with parallel epicyclic gearing. This was only possible thanks to computer-aided design and has resulted in a globally patent for this gearset concept. The 6L is based on the 6HP from ZF, which was the first transmission designed according to this new paradigm. After gaining additional gear ratios only with additional components, this time the number of components has to decrease while the number of ratios still increase. The progress is reflected in a much better ratio of the number of gears to the number of components used compared to existing layouts.